APKT 1003 PDSR-30: A High-Performance Milling Insert for General Use
If you are looking for a milling insert that can handle various applications and materials with high accuracy and surface quality, you might want to consider APKT 1003 PDSR-30. This is a helical cutting edged insert that belongs to the HELI2000 family from ISCAR, a leading manufacturer of metal cutting tools. In this article, we will introduce you to the features, benefits, uses, and sources of APKT 1003 PDSR-30.
What is APKT 1003 PDSR-30?
APKT 1003 PDSR-30 is a carbide milling insert that has two helical cutting edges and a positive rake angle. It is designed for general use with high 90 shoulder accuracy and surface quality. It can be used for face milling, shoulder milling, slotting, ramping, plunging, and contouring operations.
apkt 1003 pdsr-30
The features and benefits of APKT 1003 PDSR-30
Some of the features and benefits of APKT 1003 PDSR-30 are:
It has a corner radius of 0.8 mm, an inscribed circle diameter of 6.65 mm, a fixing hole diameter of 2.8 mm, a cutting edge length of 10.8 mm, a trailing edge length of 1.1 mm, and an insert thickness of 3.5 mm.
It has a clearance angle of 11, which reduces the cutting forces and improves the tool life.
It has a helical cutting edge geometry, which reduces the vibrations and improves the chip formation and evacuation.
It has a positive rake angle, which reduces the power consumption and improves the surface finish.
It has a CTPM245 grade, which is a universal grade that combines toughness and wear resistance. It has an AlTiCrN+TiN coating, which provides high thermal stability and oxidation resistance.
The applications and materials of APKT 1003 PDSR-30
APKT 1003 PDSR-30 can be used for various applications and materials, such as:
It can be used for face milling, shoulder milling, slotting, ramping, plunging, and contouring operations.
It can be used for general machining of steel, stainless steel, cast iron, hard materials, non-ferrous metals, superalloys, and titanium.
It can be used for roughing, semi-finishing, and finishing operations.
It can be used for low to medium cutting speeds and feeds.
How to use APKT 1003 PDSR-30?
To use APKT 1003 PDSR-30 effectively, you need to follow some guidelines regarding the cutting data and parameters, as well as the compatible items and accessories.
The cutting data and parameters of APKT 1003 PDSR-30
The cutting data and parameters of APKT 1003 PDSR-30 depend on the material group, the material grade, the operation type, the depth of cut, the width of cut, the coolant type, and other factors. However, here are some general recommendations for APKT 1003 PDSR-30:
Material group
Material grade
Cutting speed (m/min)
Feed rate (mm/tooth)
P (Steel)
P1-P3
150-250
0.08-0.18
M (Stainless steel)
M1-M3
100-200
0.06-0.14
K (Cast iron)
K1-K3
200-300
0.10-0.20
S (Superalloys)
S1-S3
50-100
0.04-0.10
N (Non-ferrous metals)
N1-N4
200-400
0.10-0.20
H (Hard materials)
H1-H3
50-100
0.04-0.10
Note: These are general recommendations and may vary depending on the specific conditions and requirements.
The compatible items and accessories of APKT 1003 PDSR-30
To use APKT 1003 PDSR-30, you need to have compatible items and accessories, such as:
A milling cutter that can hold APKT 1003 PDSR-30 inserts, such as the HELIDO 2000 series from ISCAR. These are face mills with a 17 lead angle and a 90 cutting edge angle that can perform high feed milling with high accuracy and surface quality.
A tool holder that can mount the milling cutter, such as the FLEXFIT series from ISCAR. These are modular tooling systems that allow quick and easy adaptation of different cutting tools to various machine interfaces.
A coolant system that can provide adequate lubrication and cooling to the cutting zone, such as the JETCUT series from ISCAR. These are high-pressure coolant systems that can deliver coolant through the tool holder and the cutter directly to the cutting edge, improving the tool life and performance.
A clamping screw that can secure the insert to the cutter, such as the TORX PLUS series from ISCAR. These are special screws that have a star-shaped head that provides more torque and stability than conventional screws.
A wrench that can tighten or loosen the clamping screw, such as the TORX PLUS wrench from ISCAR. This is a tool that has a matching star-shaped tip that can fit the TORX PLUS screw head.
A shim that can protect the cutter seat from wear and damage, such as the ANPT 1003PDR shim from ISCAR. This is a thin metal piece that fits between the insert and the cutter seat, providing a smooth and stable contact surface.
A shim screw that can fix the shim to the cutter seat, such as the M2.5X6.5 shim screw from ISCAR. This is a small screw that goes through the shim and into the cutter seat, securing them together.
A shim pin that can prevent the shim from rotating or sliding, such as the 2.5X6 shim pin from ISCAR. This is a small pin that goes through a hole in the shim and into a groove in the cutter seat, locking them in place.
A spare parts kit that can provide replacement items and accessories in case of wear or damage, such as the SPARE PARTS KIT FOR HELIDO 2000 series from ISCAR. This is a kit that contains various screws, shims, pins, wrenches, and other items that are compatible with APKT 1003 PDSR-30 inserts and HELIDO 2000 cutters.
Where to buy APKT 1003 PDSR-30?
If you are interested in buying APKT 1003 PDSR-30 inserts, you need to find a reliable and reputable source that can offer you the best quality, price, and service. Here are some of the online sources and suppliers of APKT 1003 PDSR-30:
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apkt 1003 pdsr-30 inscribed circle diameter
apkt 1003 pdsr-30 fixing hole diameter
apkt 1003 pdsr-30 trailing edge length
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apkt 1003 pdsr-30 compatible items
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apkt 1003 pdsr-30 end milling cutter c2100
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apkt 1003 pdsr-30 steel stainless steel cast iron hard materials superalloys and titanium
apkt 1003 pdsr-sc inserts for general use with two helical cutting edges for high 90 shoulder accuracy and surface quality inserts with chipformer for machining aluminum alloys and nonferrous materials
apkt 1003 pdsr-sc ic830 grade
apkt 1003 pdsr-sc altin+tin coating
apkt 1003 pdsr-sc steel stainless steel superalloys and titanium carbide
apkt 1003 pdsr-sc sc designation for chipformer type
apkt 1003 pdsr-mm inserts for general use with two helical cutting edges for high 90 shoulder accuracy and surface quality inserts with chipformer for machining stainless steel and high temperature alloys
apkt 1003 pdsr-mm ic830 grade
apkt 1003 pdsr-mm altin+tin coating
apkt 1003 pdsr-mm steel stainless steel superalloys and titanium carbide
apkt 1003 pdsr-mm mm designation for chipformer type
apkt 1003 pdtr inserts for general use with two helical cutting edges for high 90 shoulder accuracy and surface quality inserts with chipformer for machining cast iron and ductile cast iron materials at medium to high cutting speeds
The online sources and suppliers of APKT 1003 PDSR-30
ISCAR: This is the official website of ISCAR, the manufacturer of APKT 1003 PDSR-30 inserts and other metal cutting tools. You can find detailed information, specifications, catalogs, videos, and technical support for APKT 1003 PDSR-30 inserts and other products. You can also locate a local distributor or contact a sales representative to place an order.
MSC Industrial Supply: This is a leading online distributor of metalworking and maintenance, repair, and operations (MRO) products and services. You can find a wide range of APKT 1003 PDSR-30 inserts and other milling inserts from ISCAR and other brands. You can also enjoy free shipping, easy returns, and customer service.
Grainger: This is another online distributor of industrial supplies, MRO products, tools, and materials. You can find a variety of APKT 1003 PDSR-30 inserts and other milling inserts from ISCAR and other brands. You can also benefit from fast delivery, technical support, and customer care.
Amazon: This is the world's largest online marketplace that offers millions of products from various categories and sellers. You can find some APKT 1003 PDSR-30 inserts and other milling inserts from ISCAR and other brands. You can also compare prices, ratings, reviews, and shipping options.
The price and availability of APKT 1003 PDSR-30
The price and availability of APKT 1003 PDSR-30 inserts may vary depending on the source, supplier, quantity, location, and other factors. However, here are some general estimates based on the online sources mentioned above:
Source
Price per insert (USD)
Availability
ISCAR
$8.00-$10.00
In stock
MSC Industrial Supply
$9.00-$11.00
In stock
Grainger
$10.00-$12.00
In stock
Amazon
$11.00-$13.00
Limited stock
Note: These are general estimates and may change over time.
Conclusion
APKT 1003 PDSR-30 is a high-performance milling insert for general use that can handle various applications and materials with high accuracy and surface quality. It has a helical cutting edge geometry, a positive rake angle, a CTPM245 grade, and an AlTiCrN+TiN coating that provide many advantages in terms of cutting forces, power consumption, vibrations, chip formation, tool life, thermal stability, and oxidation resistance. To use APKT 1003 PDSR-30 effectively, you need to follow some guidelines regarding the cutting data and parameters, as well as the compatible items and accessories. You can buy APKT 1003 PDSR-30 from various online sources and suppliers that offer different prices and availability.
FAQs
Here are some frequently asked questions about APKT 1003 PDSR-30:
What is the difference between APKT 1003 PDSR-30 and APKT 1003 PDTR-76?
APKT 1003 PDTR-76 is another milling insert from the HELI2000 family that has similar features and benefits as APKT 1003 PDSR-30. However, the main difference is that APKT 1003 PDTR-76 has a corner radius of 0.4 mm instead of 0.8 mm as in APKT 1003 PDSR-30. This means that APKT 1003 PDTR-76 can produce sharper corners and edges than APKT 1003 PDSR-30.
What is the difference between CTPM245 and CTPP235 grades?
CTPM245 and CTPP235 are two different grades of carbide inserts from ISCAR that have different compositions and coatings. CTPM245 is a universal grade that combines toughness and wear resistance. It has an AlTiCrN+TiN coating, which provides high thermal stability and oxidation resistance. CTPP235 is a wear-resistant grade that is suitable for high-speed machining. It has a TiAlN+TiN coating, which provides high hardness and wear resistance.
What is the difference between HELI2000 and HELIMILL families?
HELI2000 and HELIMILL are two families of milling cutters from ISCAR that can hold APKT 1003 PDSR-30 inserts and other similar inserts. However, the main difference is that HELI2000 cutters have a 17 lead angle and a 90 cutting edge angle, while HELIMILL cutters have a 45 lead angle and a 75 cutting edge angle. This means that HELI2000 cutters can perform high feed milling with high accuracy and surface quality, while HELIMILL cutters can perform high metal removal rate milling with low cutting forces and power consumption.
How to maintain and store APKT 1003 PDSR-30 inserts?
To maintain and store APKT 1003 PDSR-30 inserts properly, you need to follow some tips, such as:
Clean the inserts after each use with a soft cloth or brush to remove any dirt, dust, or chips.
Inspect the inserts for any signs of wear, damage, or cracks. Replace the inserts if they are worn out or damaged.
Store the inserts in their original packaging or in a dry and cool place. Avoid exposing the inserts to moisture, heat, or direct sunlight.
Handle the inserts with care and avoid dropping or hitting them. Wear gloves and safety glasses when handling the inserts.
What are some alternatives to APKT 1003 PDSR-30 inserts?
If you are looking for some alternatives to APKT 1003 PDSR-30 inserts, you might want to consider some other milling inserts from ISCAR or other brands, such as:
APKT 1003 PDTR-76: This is another milling insert from the HELI2000 family that has similar features and benefits as APKT 1003 PDSR-30, but with a smaller corner radius of 0.4 mm.
APKT 1604 PDR-HM: This is a milling insert from the HELIDO 690 series that has four helical cutting edges and a positive rake angle. It is designed for high feed milling of steel, stainless steel, cast iron, and hard materials.
APMT 1604 PDER-M: This is a milling insert from the MILLTURN series that has four straight cutting edges and a positive rake angle. It is designed for general machining of steel, stainless steel, cast iron, non-ferrous metals, superalloys, and titanium.
SECO TP3501: This is a milling insert from SECO Tools that has two helical cutting edges and a positive rake angle. It has a Duratomic coating technology that provides high wear resistance and tool life.
SANDVIK COROMANT GC4220: This is a milling insert from SANDVIK COROMANT that has two helical cutting edges and a positive rake angle. It has an Inveio coating technology that provides high thermal stability and oxidation resistance.
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